Production process

DEVELOPMENT

  • Quality insurance system managment software
  • Quality for goods inward acceptance
  • S.P.C automatic data acquisition, directly to the productions “Self-control”
  • Audit of finished parts, issue C.Q.C
  • Managment and measuring instruments

SVILUPPO ORGANICO

Mondial F.A.C.ER.T S.r.l has reached 30 employees as staff doubling 2002's employees, also investing in the training of younger elements, both in productive and safety terms.

PRODUCTION

Lathe turned parts from bar ( ø ) from 2.00 mm to 65.00 mm. Turned robotic parts up to diameter ( ø ) 250.00 mm.
Finishing of complicated parts by operations of retooling (automated restart on dedicated tranfers machine), beginning from internal design and creation of CNC lathes programs.

WORKED MATERIALS

Steel, Alloy steel, brass, copper, alluminium, teflon

BUSINESS ACTIVITY

Realization of turned parts on CNC sliding head and fixed multi-spindle heads.
Design and construction of equipment and tools dedicated to the production.
Designing internal implementation of programs for CNC machines. Finishing and rework of complex, by tapping, rolling, against drilling, milling and carving combined ,and screwdriver cuts.
Finishing by grinding operations plan, on centerless, both in dip that in the past.
Assemblies with a total assembly and packaging.
To optimize the service, the company develops all phases of the product from design or co-design, prototyping up to series production. In the planning phase you do the math using solid modeling, through the production of technical drawings of relevance.

MEANS OF PRODUCTION

Single-spindle lathes with fixed head

Suitable for parts with low ratio between length and diameter

N. BRAND MODEL MAX DIAM VERSUS SPINDLE AXIS AXIS C AXIS Y UTEN. MOT+C TOWERS AUTOMATIC LOADER
1 NAKAMURA SUPER NTY3 65  # 12  # 3  # 3  #
2 MORI SEIKI ZL 150 49  # 5  #  # 2  #
1 DIAMOND PL G75 75 3  #  # 1  #
1 DIAMOND 60 DSP 60  # 4  #  # 1  #
Lathes

Suitable for parts with high ratio between length and diameter

N. BRAND MODEL MAX DIAM VERSUS SPINDLE AXIS AXIS C AXIS Y UTEN. MOT+C TOWERS AUTOMATIC LOADER
3 HANWHA STL35H 35  # 10  #  #  # 3  #
5 NOMURA NN25YB 25  # 8  #  #  # 2  #
2 NOMURA NN23YB 23  # 8  #  #  # 2  #
1 NOMURA NN20B4 23  # 7  #  #  # 2  #
1 HANWHA XD20H 20  # 7  #  #  # 2  #
1 DIAMOND CSL32 32  # 7  #  #  # 2  #
Multispindle lathes

For medium complexity parts

N. BRAND MODEL MAX DIAM SPINDLE STOP N. RIP. POST. N. OF CONTROLLED POS. LONGIT. N. OF CONTROLLED POS. TRAS. AUTOMATIC LOADER
1 SCHUTTE SCN18 20 1 3  #
1 SCHUTTE SCN18 16 1 1 3  #
Multispindle lathes CNC

For medium and larges series, suitable for pieces of high complexity

N. BRAND MODEL MAX DIAM SPINDLE STOP CONTROLLED AXIS N. RIP. POST. CONTROLLED WAGONS AUTOMATIC LOADER
3 SCHUTTE SCN32HT 32 18 3 tutti  #
1 SCHUTTE SCN32HT 32 22 2+2 tutti  #
1 SCHUTTE S36PC 36  # 21 3 tutti  #
2 SCHUTTE SCN32HT 32  # 20 3 tutti  #
Grindings
N. BRAND MODEL MIN.MAX DIAM DIP PAST CONTROLLED AXIS CAR AUT. LONG TREES AUTOMATIC LOADER
1 Off. MONZESI MONZA510 2-100  #  # 1  #
1 GHIRINGHELLI 250DI 2-110  #  # 1  #  #
Reworking lathes
N. BRAND MODEL MAX DIAM DOUBLE SPINDLE AXIS AXIS C AXIS Y UTEN. MOT+C TOWERS ROBOTIC LOADER
1 MURATA MD120 GT 200  # 6 #  # 2  #
1 MURATA MW120 200  # 4 2  #
1 MURATA MW40 60  # 8  #  #  # 2  #
3 FEELER FT280 150 3  # 1
3 TAKISAWA TW30 250 3  # 1

Equipment

Finishing department
  • Centrifugal oil recovery
  • Train ultrasonic cleaning
Testing department
  • automatic machine inspection turntable

metrology laboratory

  • 3D CNC “Carl Zeiss” Mod. O ispect
  • Microdurometer HV Galileo